Gas water heater installation instructions. A step-by-step guide on how properly to install a gas water heater, including tank-type water heaters from Rheem, Bradford White, AO Smith, Reliance, Kenmore, GE, American, and other manufacturers.
To provide years of safe and trouble-free service, installing a gas water heater should be done by the professional plumber or HVAC technician and following the codes (local, state and National Fuel Gas Code).
When installing a gas water heater, the manufacturer's instructions should be read carefully as the improper set up may result in inadequate performance, reduced efficiency, lack of hot water, shorter unit life, property damage, and health hazard.
For the correct installation of the tank-type gas water heater you should consider using the following tools:
Before installation, always inspect all the components inside the heater's box, for possible damage. If something looks suspicious call the manufacturer and technical support.
Properly installed gas water heater complies with the codes and manufacturer’s instructions. Correct installation will eliminate possible carbon monoxide poisoning and fires, flooding, electrical hazard, and other problems.
Every tank-type heater should be installed indoors in the vertical position, vent outside and protected from freezing. Location of the installed gas water heater is particularly important if the tank or any element leaking. This is why an attic and the upper floors are not advisable. More about attic installation here.
The recommendation is to install a gas water heater in the location with the drainage, as close to the outside wall, vent terminal, and where it will provide easy access to operate and service the unit.
Avoid installing the heater directly on the carpet - use a metal or wood panel underneath the heater. Under every water heater, a suitable drain pan should be installed and piped to an adequate drain. Do not install the gas water heater in bedrooms, bathrooms or other small and closed rooms where lack of air supply might affect clean and safe combustion.
Proper clearances from the combustible material should be given. Due to fire and explosion hazard never store flammable materials close to the heater.
For mobile and manufactured homes use a gas water heater that is designed for such applications or HUD-approved models.
It is crucial to have a listed temperature and pressure relief valve installed a water heater (it should be factory provided) on. The TPR valve prevents any damage to the tank from the excessive temperature and pressure buildup. From the TPR valve, there should be a tube piped to within 6" of the drain, which should not be plugged or capped – no obstructions.
If the gas water heater is installed in the closed water systems, install the thermal expansion tank on the cold water supply so it can lower the temperature and pressure if they increase significantly inside the system.
Make sure that there is enough fresh air inside the room where the heater is installed. If the gas hot water heater is installed in the confined space, two permanent openings should be provided on the specified distance from the floor and top of the enclosure. The size of the opening depends on the total BTU of the unit. If the gas unit is installed in the unconfined (open) space, the air inside the room is enough for correct gas combustion.
Fresh air must be provided to the gas water heater so the flame can burn clean and with the blue glow. The air must enter the combustion chamber from below the unit and enter the flue vent below the draft hood - for the atmospheric vent models. Do not block the entrance, which often happens when using the insulation blanket. The exhaust vent has to be terminated outside of the building, made of the recommended material and adequately sized.
A flue baffle has to be positioned in the flue tube, and vent connectors properly sized and securely fastened with screws. Avoid unnecessary bends, dips or sags.
A shut off valve is "must" in front of the unit so you can easily install the gas heater, troubleshoot and do the repairs.
A mixing valve is recommended to prevent scalding water, especially if kids are around. It connects hot and cold water, while the third pipe runs the diluted water (set to 120 F) to fixtures.
A gas pipe which connects the gas supply line and a gas valve should have a sediment trap (drip let) with the 3” minimum length and manual gas shut-off valve.
Notes for the safe gas water heater installation:
Always call a technician if in doubt or do not know how to deal with the problem.