Thermosyphon Solar Water Heater Tips

How thermosyphon solar water heater works, advantages and what to consider when building one. Ideas with designs how to make your own passive solar heating system.



How thermosyphon water heating works

thermosyphon water heater Thermosiphon systems are using a natural way (convection and gravity) to circulate the inside fluid to a storage tank and transfer the heat.

Thermosyphon solar water heater consists of one or more solar collectors filled with the heat transfer fluid or water and the storage tank.

As we are talking about passive solar water heating systems, the pump and controllers are not needed. And this is one of the greatest advantages, this thermosyphon solar water heater is cheaper than the active system which saves you money. The greater temperature difference between the heating fluid in the panels on one side and water in the tank on the other, faster is the water flow. When the solar collector cools below the temperature of water in the tank, water flow stops.

As said before, thermosyphon solar water heater consists of the solar collector and the storage tank which is installed above the panels, either right above it (integrated system) or somewhere inside the home, such as the attic.

In order to make thermosiphoning working, the storage tank should be at least one foot or 30 cm above the solar panels, which will allow hot water rise to the top of the collector and further into the tank (natural convection). Solar heat and gravity are what is needed for the thermosyphoning to work properly.

Types

A flat plate panel is the most used collector type of the passive solar water heating systems, while some systems can use concentrating collectors to produce water with the higher temperatures, or evacuated tube collectors, known as vacuum tubes, efficient even during the cloudy days.

Open circuit system

If water is used as the heating fluid, we are talking about the open circuit systems that are recommended for areas that are frost-free. Otherwise, the lower, freezing temperatures might freeze the water inside the pipes and cause them to burst. This is especially dangerous if the collector is not in use when all the heating fluid remains in the collectors.


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Closed circuit system

If the heating fluid is the antifreeze solution, we are talking about the closed circuit thermosyphon solar water heater, and they can be used in the areas that are prone to frost and have hard water issues.

In both cases the collector should be full of the heating fluid to prevent the air pockets and if the sediment buildup is a problem it is recommended to use a water softener.

One of the major disadvantages of the thermosyphoning systems is how to prevent the heat loss caused by the reverse water circulation, especially during the night when the water temperature is low. Other ones are the danger of freezing and weight of the system (the roof might need some reinforcement).

Configuration

The solar panel has a box shape, usually made of the plywood, aluminum or stainless steel and has a cover made of the plastic or glass. The drain valve is a must so you can drain all water before the winter and also allow easier maintenance and service, if needed.

The recommended piping will include types such as PEX, polyethylene, which can protect water from freezing, but the most used is copper, with the solid and flexible sections. Another solution for the freeze protection system is to use the dump valves or heaters in the bottom collector.

The storage tank is usually very well insulated so the heat loss is reduced significantly. Water from the storage tank can be used directly as the potable water for shower, or indirectly, so it heats water inside the gas or electric water heater. The most popular tank sizes are 40, 50 and 80 gallons.

Piping of the cold inlet water connects the bottom of solar panel and storage tank, while the pipe with the hot water runs from the top of the collector to the top of the tank.

You can also purchase a solar water heater kit, which is more expensive than making your own, but the advantage is that it takes less time for the installation. Look for the high-quality material, such as the stainless steel construction and thick foam insulation for reduced heat loss.

Ideas how to build a thermosyphon solar water heater

Idea #1

When planning to build your own thermosyphon solar water heater, the solar panel might consist of the wooden box, made of the plywood, copper pipes and aluminum sheet underneath, everything painted in black for the increase absorbance and the glazing on the top. The solar panel is tilted to an adequate angle so it can have the best exposure to sun and with the plumbing slope upward to have the thermosyphon flow established.

The storage tank is with the 50-gallon capacity and the system uses the electric water heater as the backup. More about this design here.

Idea #2

This design uses the solar panel with the aluminum heat absorbing fins and copper pipes and can be made for few hundred bucks... more

Idea #3

Another idea from homepower magazine...

Keep in mind that the size of the solar panels is very important. If it is too small, it won't be able to heat all the water in the tank, if it is too big it will heat water too fast and with a higher temperature. By selecting the right size the thermosyphon solar water heater will produce enough hot water over the night.

For DIY home project, basic carpentry, plumbing and necessary tools are required.


Photo credit to Rheem Water Heating Company

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