How and when to replace a Temperature and Pressure Relief Valve (TPR) in water heaters - step-by-step guide. Find out how T&P relief valve, as the safety component, brings you reliable water heating and what you should do to keep it operational. Water leaking? Check the TPR valve.
T&P relief valve is mainly installed on a side of the heater (the upper part), and should be immersed in the top six inches of the heater.
As said, TPR valve is factory installed on all water tank heaters, designed for pressures up to the maximum of 150 PSI in residential applications. TPR is also designed to open when the pressure inside the tank exceeds this value or if the temperature exceeds values close to the boiling of (212 F).
Also, it is recommended to install a discharge pipe on every TPR valve, which will direct the excessive vapor or hot water downward to the floor drain and terminate at least 6" above. Keep in mind that any discharge means the unsafe condition inside the water heater, so you should always contact the technician.
The most dangerous situation is if the TPR valve doesn't work (open) and there is an excessive pressure and temperature buildup inside the water heater.
The most frequent problem is related to the hard water and mineral deposits in the valve seat, which prevents it from closing tightly. Also, due to the thermal expansion in the closed water systems, you might see that the valve discharges or makes the popping noise periodically.
The above mentioned problems are the reasons why the temperature and relief valve has to be tested regularly. Test the element by lifting and releasing the lever slowly and see does it opens and closes freely. Allow several gallons of water to flush through the discharge line. If the relief valve fails to close, and still releasing the water, shut the unit off and call a plumber or replace the element.
The valve should never be altered or repaired, always install a new one, which must be per codes and with the sufficient rating (manufacturer recommended). There should be no obstruction between the valve and the tank.
Turn the power off (electricity and gas supply if applicable).
Attached one end of the garden hose to the drain valve and terminate the other end outside or to the floor drain.
Close the water supply on the shut off spigot.
Open TPR valve, then open the drain spigot. Be careful as water might be hot.
Close the drain spigot when the water stops running.
Remove the old T&P relief valve.
Use a pipe sealer or Teflon type on the threads and install the new valve. T&P valve should be in the open position.
Open the hot water tap and shut off valve on the cold water line.
Close the relief valve once the water starts flowing in the steady stream.
Turn the hot water tap off once the steady stream of water is established.
Make sure the tank is full before running the heater. Turn the power on.
Test the valve once again.
As said before, temperature and pressure relief valve is the safety element that must work properly anytime, while rated equal or higher than the working pressure (found on the rating plate), protected from freezing and without any obstructions, including the discharge pipe.